Customized Battery Solution
Every project has unique power requirements — and Maxvolt's Customized Battery Solutions team delivers exactly that. From medical devices requiring precision voltage stability to industrial robots demanding peak discharge rates, we design and manufacture bespoke lithium battery packs with advanced BMS, smart charging logic, and the highest safety standards available from an Indian manufacturer. With a dedicated R&D center at our Duhai, Ghaziabad facility and 6+ years of custom battery engineering experience, Maxvolt is the OEM partner that scales with your business.

Overview
India's fastest-growing industries — medical devices, robotics, electric specialty vehicles, power tools, and consumer electronics — all share one need: a reliable, compact, high-performance power source built exactly to their specifications. Generic batteries waste space, underperform, and introduce reliability risks in these applications. Maxvolt's custom battery engineering team eliminates this problem: we work directly with your engineering team to design a battery that fits your form factor, delivers the exact voltage and current profile your device needs, and meets every relevant safety standard.
As one of India's most experienced custom battery pack manufacturers — with a 55,000 sq ft advanced manufacturing campus in Duhai, Uttar Pradesh — Maxvolt has delivered custom solutions for medical OEMs, industrial automation companies, agricultural equipment manufacturers, telecom infrastructure providers, and more. Our in-house R&D capability, combined with Grade-A cell sourcing from Tier-1 global suppliers, ensures that every custom pack we ship matches or exceeds the performance specifications agreed at project start.
Safety and quality are non-negotiable in custom applications. Every Maxvolt custom pack is assembled with an application-specific Smart BMS featuring overcharge, over-discharge, over-temperature, short-circuit, and cell imbalance protection. For medical applications, we offer enhanced voltage stability and redundant protection circuits. For industrial applications, we engineer for high-cycle counts, wide temperature operation, and vibration resistance. Whatever your power need — from a 7.4V 2Ah wearable device battery to a 96V 200Ah industrial AGV pack — Maxvolt has the capability to deliver.
Key Features
- Fully custom voltage (3.7V to 120V) and capacity (1Ah to 300Ah) specifications
- Custom form factor — cylindrical, prismatic, pouch cells or complete pack design
- High-capacity Grade-A lithium-ion cells from Tier-1 global suppliers
- Application-specific Smart BMS with OEM-configurable protection thresholds
- Medical-grade options: IEC 62133, redundant protection, precision voltage stability
- Industrial configurations: high-cycle, wide temperature (-20°C to 60°C), vibration-resistant
- Complete prototyping → small batch → mass production capability at Duhai plant
- White-label branding available for OEM resellers
- Eco-friendly design with sustainable material selection and end-of-life recycling support
- Competitive pricing model — suitable for Indian SME and large-scale OEM budgets
Why Choose Maxvolt
Technical Specifications
| Application | Typical Voltage | Typical Capacity | Key Requirement | Available Certifications |
|---|---|---|---|---|
| Medical Devices | 7.4V – 24V | 2Ah – 30Ah | Precision voltage, redundant protection | IEC 62133, ISO 13485 compat. |
| Industrial AGV / Forklift | 24V – 96V | 50Ah – 300Ah | High cycles, vibration resistance | AIS 156, ISO 9001 |
| Power Tools | 18V – 36V | 2Ah – 10Ah | High discharge rate (30–50C burst) | UL 1642, IEC 62133 |
| Specialty EV (Golf, Campus) | 48V – 72V | 20Ah – 100Ah | IP67 sealing, long cycle life | AIS 156 |
| Consumer Electronics | 3.7V – 14.8V | 1Ah – 20Ah | Compact, lightweight, fast charge | UN 38.3, IEC 62133 |
| Telecom / UPS Backup | 48V – 51.2V | 50Ah – 200Ah | Cycle stability, thermal management | IEC 62619, UL 9540 |
| Defence / Aerospace | Custom | Custom | MIL-spec, extreme temp, EMI shielding | Custom qualification |
| Agricultural Equipment | 24V – 72V | 30Ah – 150Ah | Dust/water resistance (IP65+), high temp | AIS 156 |
| Rack-Mount / Modular BESS | 48V – 120V | 200Ah – 500Ah | Custom busbar layout, scalable cabinets | AIS 156, ISO 9001:2015 |
Applications
Certifications
Interested in Customized Battery Solution?
Contact our sales team for pricing, bulk orders, OEM partnerships, or technical queries.
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