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Customized Battery Solution

Every project has unique power requirements — and Maxvolt's Customized Battery Solutions team delivers exactly that. From medical devices requiring precision voltage stability to industrial robots demanding peak discharge rates, we design and manufacture bespoke lithium battery packs with advanced BMS, smart charging logic, and the highest safety standards available from an Indian manufacturer. With a dedicated R&D center at our Duhai, Ghaziabad facility and 6+ years of custom battery engineering experience, Maxvolt is the OEM partner that scales with your business.

Voltage
3.7V – 120V (Custom)
Capacity
1Ah – 300Ah (Custom)
Industries
Medical / Industrial / EV / Defence
BMS
Custom Smart BMS per Application
Fully custom voltage (3.7V to 120V) and capacity (1Ah to 300Ah) specifications
Customized Battery Solution

Overview

India's fastest-growing industries — medical devices, robotics, electric specialty vehicles, power tools, and consumer electronics — all share one need: a reliable, compact, high-performance power source built exactly to their specifications. Generic batteries waste space, underperform, and introduce reliability risks in these applications. Maxvolt's custom battery engineering team eliminates this problem: we work directly with your engineering team to design a battery that fits your form factor, delivers the exact voltage and current profile your device needs, and meets every relevant safety standard.

As one of India's most experienced custom battery pack manufacturers — with a 55,000 sq ft advanced manufacturing campus in Duhai, Uttar Pradesh — Maxvolt has delivered custom solutions for medical OEMs, industrial automation companies, agricultural equipment manufacturers, telecom infrastructure providers, and more. Our in-house R&D capability, combined with Grade-A cell sourcing from Tier-1 global suppliers, ensures that every custom pack we ship matches or exceeds the performance specifications agreed at project start.

Safety and quality are non-negotiable in custom applications. Every Maxvolt custom pack is assembled with an application-specific Smart BMS featuring overcharge, over-discharge, over-temperature, short-circuit, and cell imbalance protection. For medical applications, we offer enhanced voltage stability and redundant protection circuits. For industrial applications, we engineer for high-cycle counts, wide temperature operation, and vibration resistance. Whatever your power need — from a 7.4V 2Ah wearable device battery to a 96V 200Ah industrial AGV pack — Maxvolt has the capability to deliver.

Key Features

  • Fully custom voltage (3.7V to 120V) and capacity (1Ah to 300Ah) specifications
  • Custom form factor — cylindrical, prismatic, pouch cells or complete pack design
  • High-capacity Grade-A lithium-ion cells from Tier-1 global suppliers
  • Application-specific Smart BMS with OEM-configurable protection thresholds
  • Medical-grade options: IEC 62133, redundant protection, precision voltage stability
  • Industrial configurations: high-cycle, wide temperature (-20°C to 60°C), vibration-resistant
  • Complete prototyping → small batch → mass production capability at Duhai plant
  • White-label branding available for OEM resellers
  • Eco-friendly design with sustainable material selection and end-of-life recycling support
  • Competitive pricing model — suitable for Indian SME and large-scale OEM budgets

Why Choose Maxvolt

Perfect Fit Every Time
We work closely with your engineering team — understanding voltage, current, form factor, mounting, and connector requirements — to deliver a pack that integrates without compromise.
Medical Grade Available
IEC 62133 compatible configurations available for life-critical medical device applications — with redundant protection circuits and precision voltage regulation.
Industrial Reliability
High-cycle configurations (3,000+ cycles) for AGVs, forklifts, and industrial robots — engineered for extreme temperature and vibration resistance in production environments.
Scalable Production
From 10-unit prototypes to 10,000-unit monthly production runs — our Duhai facility scales seamlessly, with consistent quality at every volume level.

Technical Specifications

ApplicationTypical VoltageTypical CapacityKey RequirementAvailable Certifications
Medical Devices7.4V – 24V2Ah – 30AhPrecision voltage, redundant protectionIEC 62133, ISO 13485 compat.
Industrial AGV / Forklift24V – 96V50Ah – 300AhHigh cycles, vibration resistanceAIS 156, ISO 9001
Power Tools18V – 36V2Ah – 10AhHigh discharge rate (30–50C burst)UL 1642, IEC 62133
Specialty EV (Golf, Campus)48V – 72V20Ah – 100AhIP67 sealing, long cycle lifeAIS 156
Consumer Electronics3.7V – 14.8V1Ah – 20AhCompact, lightweight, fast chargeUN 38.3, IEC 62133
Telecom / UPS Backup48V – 51.2V50Ah – 200AhCycle stability, thermal managementIEC 62619, UL 9540
Defence / AerospaceCustomCustomMIL-spec, extreme temp, EMI shieldingCustom qualification
Agricultural Equipment24V – 72V30Ah – 150AhDust/water resistance (IP65+), high tempAIS 156
Rack-Mount / Modular BESS48V – 120V200Ah – 500AhCustom busbar layout, scalable cabinetsAIS 156, ISO 9001:2015

Applications

Medical Devices (Ventilators, Portable Diagnostics, Wheelchairs)
Industrial Automation (AGVs, Robotic Arms, Forklifts)
Power Tools (Drills, Angle Grinders, Welding Packs)
Specialty EVs (Golf Carts, Campus Shuttles, Airport GSE)
Consumer Electronics (Laptops, Wearables, Portable Speakers)
Telecom Infrastructure (Tower Backup, BTS Power)
Defence & Aerospace Applications
Agricultural Equipment (Spray Drones, Solar Pump Controllers)
Rack-Mount / Modular BESS Cabinets (Commercial & Industrial)

Certifications

AIS 156 (EV Applications) — Government of India
ISO 9001:2015 Quality Management System Certified
Custom Testing Protocols for Application-Specific Requirements

Interested in Customized Battery Solution?

Contact our sales team for pricing, bulk orders, OEM partnerships, or technical queries.